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·This paper mainly focuses on the fabrication process of diamond ultra small micro grinding tool on which a novel fabrication method is presented and applied Models for tool substrate tungsten carbide machining and tool electroplating in this new method are built during which the inclined angle θ and the electroplating thickness value δtp of point discharge
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·In micro grinding the size of the micro grinding tool largely determines the minimum size of the microstructures that can be most researches about micro grinding use grinding tools with a diameter more than 300 μm In this study the grinding properties of titanium in ultra small grinding USG on no more than 100 μm scale were
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·In future the machining process of the ultra small micro pencil grinding tools and the quality of the ground micro structures in different materials like glass cemented carbide and hardened steels have to be analyzed Acknowledgements The research described in this paper was supported by the German Research Foundation DFG within the
·In this context a new machine tool the nano grinding center was developed which allows to manufacture and apply ultra small micro pencil grinding tools without re clamping With this new machine tool the influence of grain size grain concentration and process parameters on the material removal mechanisms was investigated during
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·Compared to the above machining methods micro grinding has been widely used for its high efficiency good machining quality and machining flexibility 7 However the small diameter of micro grinding tool limits its linear speed during machining which in turn leads to accelerated tool wear 8 Therefore the morphology modeling of micro structured micro
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·The ultra small grinding USG tool before and after planting abrasive grains by electroplating are shown in Fig 5 The grinding experiments in this study were conducted by the electroplated USG tools Download Download high res
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